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Sacramento Central
Railroad |
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LIGHTWEIGHT MODULE CONSTRUCTION
In 1997 the club started building really lightweight
modules utilizing 1" Styrofoam for the top and 1/4" Marine
Plywood for the sides. Marine plywood does not have voids in the middle
layers. Previous modules used 3/4" pine for ends and sides and a top
of 1/4" plywood. These new lightweight modules have been in constant
use since completion and are still as good as new. They hold up just as
well as the heavyweight modules but are much easier to carry. They are
hugely popular with the members. All modules constructed since 1997 have
been the lightweight version, which is now the club standard. The modules
are assembled in a club-owned jig using glue and an air operated nail gun.
Leg assemblies are also built in another jig. These jigs insure the
modules end up straight, square and true.
Click here to see a photograph of our lightweight module.
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MODULE SPECIFICATIONS
| Definition: |
- Standard Module(s); a standard section that can be clamped
together in any way to form a large model railroad
- Dependent modules; modules which must always
connect together in order to function properly.
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| Frame: |
- Style: Open grid
- Ends, 3/4" x 3 1/2" Pine.
- Sides, 1/4" x 3 1/2" Marine Plywood.
- Inside cross-braces, 3/4" x 1 1/2" Pine. Cross-braces
spaced 12" apart and recessed 1" below top edge of frame.
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| Top: |
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| Size: |
- Width limits: 24" or 30".
- Length limits: 48", 60" or 72".
- Height: 36" to top edge of frame.
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| Legs: |
- Style: Legs must fold up flush under module for transport.
- Construction: Built as pairs. (Use ¼" × 3½"
plywood brace near bottom to hold together.)
- Leg: ¾" × 1½" pine. (Use 1½"
bitt jomge at each leg top for mounting and folding.)
- Stand brace: Folding leg braces (National N208-629 V1890R or
Brainerd R1083XC)
- Height adjustment: ± 1" (use bolt at each leg foot).
- Length: 32" [36" -1"(top) -1½"(hinge
mount) -1"(adjustment) -½"(bolt head & wing
nut)].
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| Fasteners: |
- Clamping: Two spring clamps between modules. Use guides between
dependent modules.
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| Warpage: |
- Waterproof: Seal module underframe wood with poyurethane before
laying track and using any water-based scenery methods.
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POWER SUPPLY
| Locomotive Power Supply |
- The club uses the Digitrax DCC system.
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| Accessory Power Supply |
- The club has a separate 18V AC tansformer to supply power to all
modules for switch machines, structure lighting, etc. This power is
routed through #16 gauge white lamp cord with 2-pin Cinch-Jones
plugs and sockets on the ends. This wiring is required under all
modules.
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TRACK WIRING
| Inter-Module |
- For power continuity, run wires parallel to the Main and Branch
Line rails. Use #18 gauge wire on all parallel wires. (Brown lamp
cord is a good choice.)
- Connect the power wires to the rails with #20 gauge solid wire.
- Use automotive type, 2-way symmetrical plugs. These plugs can be
found at automotive and RV parts stores. (Quality Charged Auto
Products #53201 by J-Mak Industries). They must have #18 gauge wire
leads and can be found at automotive and RV parts stores. (Do not
use Radio Shack brand).
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| Mainline: |
Each plug is color-coded and numbered to identifiy the proper
mainline. The front mainline plugs are (5) Red and the
rear mainline plugs are (7) Yellow. Use colored shrink
tubing or less desirably, colored tape, on plug leads. |
| Branch Line: |
- Power to the Branch-Line and your sidings behind the rear
mainline is selected by a DPDT center-off switch installed on your
module. This allows you to chose between the rear mainline DCC
booster, and, if in use, the Branch Line DCC booster. Branchline
Power is never allowed to enter either mainline.
- No personal DC power is allowed on module at any club function.
- The Branch Line plugs are green with no number.
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MAINLINE TRACKS
| Definition: |
- Mainlines are required tracks that run through all modules.
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| Number: |
- Two parallel tracks on 2-inch centers. Location: "5"
and "7" from front of module to track centerlines.
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| Roadbed: |
- Homosote, wood, plywood or cork; 1/4" thick.
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| Track: |
- Atlas NS (nickel silver) code 100 flex track. Cut rails 4 1/2"
+ 1/32" from end of module. Cut off end tie for rail joiner
clearance (do not use tie undercut method).
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| Crossover: |
- Atlas NS #6 custom line turnouts.
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| Turnouts: |
- Atlas NS #4 or #6 custom line.
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| Drop-ins: |
- 9" Atlas NS snap track between modules. Cut off enough ties
at one end so rail joiners will slide completely on to rail, while
on other end solder joiners halfway onto rails (do not use tie
undercut method).
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| Insulators: |
- Always insulate both rails at electrical section (block)
boundaries (no common rail systems). Insulate between mainlines in
crossovers and between mainlines and sidings.
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| Curves: |
- Gradual with no sharp "S" curves. 32-inch minimum
radius.
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| Tunnels: |
- Not recommended for Mainlines. If used, no closer than 6 inches
to end of module.
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| Appearance: |
- Paint and weather all track and ties. Pactra Dark Earth or
Floquil Roof Brown is a good base color.
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| Ballast: |
- Your choice, but usually medium gray.
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SIDINGS
| Definition: |
- Sidings are any tracks except the two mainlines.
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| Branch-Line: |
- Most of our Modules have a Branch-Line this is located 15"
in from the front of the module. This Branch-Line track can be
connected during operating sessions and shows to form a third line
for train operation.
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| Placement: |
- Siding track planning is your option. Tracks may rise above or
drop below mainlines. However, there is no roadbed under the 15"
Branch-Line siding at the interface between modules.
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| Track: |
- Atlas NS code 100 flex recommended (costs much less). Walthers NS
code 83. Shinohara NS code 100 or 70. Roadbed not required.
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| Turnouts: |
- Atlas NS code 100 recommended (costs much less). #4, #6, Y, and
snap switch. Model Power, Roco code 100 NS #4 double slip switch.
Walthers NS code 83. Shinohara NS code 100 or 70 #4 and Y.
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| Insulators: |
- Insulate both rails at electrical boundaries (no common rail
system). Insulate only one rail for on-off sections. These are
usually stub tracks to store engines.
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| Appearance: |
- Paint and weather all track and ties. Pactra Dark Earth or
Floquil Roof Brown is a good base color. Ballast: What seems
appropriate for the location and use.
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| Ballast |
- What seems appropriate for the location.
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SCENERY
| Backdrop: |
- REQUIRED! 9" above base material at mainlines (45" to
top from floor level). Permanent, or removable for transporting. 1/8"
masonite.
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| Materials: |
- Use only lightweight materials (Styrofoam, sculptamold, joint
compound, etc.). Do not use regular plaster compounds. Regular dirt
and decomposed granite are heavy--use sparingly for top coating
only.
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| Appearance: |
- Paint and weather everything (buildings, track, roads, etc.)!
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Here Ed is shown lifting one of our new jig-constructed lightweight
modules with one finger. In the background you can see some modules under
construction and our trailer which we use to carry our club-owned modules
to our operating sessions. You can see how the legs fold under the layout
and by rotating the spinner they can drop down. The adjusting screws are
simply threaded into the wood without a T-nut. A wing-nut threaded tightly
against the head of the bolt enables the bolt to be turned in or out as
necessary. The wiring has not yet been added, but the slots for the wiring
can be seen in the standing units behind Ed.
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Contents of this page copyright © 2002 Sacramento Modular
Railroaders